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Time is money: how traditional ECAD tools steal hours from your team

How much time does your electrical engineer spend updating documentation after a single change? In non-parametric ECAD systems, such an update often takes not just a few minutes, but anywhere from several hours to several days: you have to manually check schematics, specifications, numbering, references and related reports. For the team, this means a loss of momentum, a risk of errors and an unnecessary workload before the project deadline. That is why intelligent ECAD tools are becoming not just convenient software, but a way to give engineers back the time to focus on actual design work, rather than endless documentation synchronisation.

Where time actually disappears in traditional ECAD

In traditional ECAD, time is often lost not during design, but on routine tasks after every change. The engineer has already found a technical solution, but is forced to manually bring schematics, tables and symbols into line. Typical unproductive actions include:

  • manually updating the numbering of wires, terminals, cables and components;
  • copying schematics from previous projects and subsequently correcting old symbols;
  • separately updating the bill of materials following changes to the diagram;
  • checking links between sheets, nodes and elements;
  • failure to lock files when several engineers are working together;
  • searching for the latest version of documentation amongst various copies and revisions.

Such operations do not add value to the project, as they do not improve the schematic or speed up production. They merely synchronise data manually, whereas in a parametric ECAD system, a significant proportion of these actions are performed automatically.

Example – replacing a single component in a schematic

Before: non-parametric ECADAfter: SolidWorks Electrical
The engineer locates the component in the schematic manuallyThe engineer selects the component in the project and opens its properties
Checks which sheets it is used onThe system displays related data and locations of use
Replaces the component designation manuallyThe component is replaced via the product database
Edits the part number, description, manufacturer and technical parameters separatelyData for the new component is retrieved from the library
Checks the numbering of wires and terminals after changesNumbering and links are updated automatically or according to specified rules
Manually updates cross-references between sheetsCross-references are synchronised within the project
Separately corrects the specification and BOMThe specification is generated based on current project data
Checks cable tables and terminal reportsReports can be regenerated without re-entering data manually
Coordinates changes with other participants via files or emailsThe team works with a single set of project data
After all edits, the documentation is rechecked for errorsThe engineer monitors the result rather than re-entering data manually
Replacing a single component can take hoursThe main actions take 3–4 steps, whilst the rest of the process is automated

The reuse of circuits – a random or controlled process

In non-parametric ECAD systems, circuit reuse often works on a “copy and then sort it out” basis. Along with the ready-made fragment, old symbols, errors, numbering, references and outdated data are transferred to the new project, which the engineer has to correct manually. In SolidWorks Electrical, circuit reuse works differently: it helps automatically adapt numbering, symbols and connections to the new project. For a large team, this means not just convenience, but real time savings on every complex project.

Automatic documentation – from schematic to report in minutes

In SolidWorks Electrical, documentation is not a separate manual step, but a continuation of the work on the schematic: the system automatically generates cable specifications, BOMs, terminal reports and other project data based on up-to-date information. Engineers do not need to manually “translate” the schematic into a table, duplicate part numbers, check old designations or verify data every time a component is changed. This is particularly important before submitting documentation to the customer, certifying equipment, conducting an internal technical audit, or transferring materials to production, where even a single outdated item can halt approval or cause unnecessary rework.

ROI from automation – how to calculate it for your team

The ROI from ECAD automation should be calculated not based on the cost of the licence, but on the time the team loses each week on manual operations. If you need to justify the switch to SolidWorks to management, start with a simple financial model where each engineer’s hour has a specific cost. For an initial assessment, just follow a few steps:

  1. Calculate how many hours per week are spent manually updating schematics, BOMs, cable tables and reports.
  2. Multiply this figure by the number of engineers in the team.
  3. Add time for re-checks following changes to the project.
  4. Multiply the total number of hours by the average hourly rate of a specialist.
  5. Compare the resulting figure with the cost of implementing and licensing SolidWorks Electrical.

This calculation quickly shows how much money the company spends not on design, but on manually synchronising documentation. This is not a sales pitch, but a practical framework that helps to justify the budget for ECAD automation.

ECAD and MCAD integration – time saved on coordination

When electrical and mechanical engineers work in separate tools, coordinating changes becomes a separate process: meetings, emails, version clarifications, manual layout checks, and the risk that the schematic has already been updated but the 3D model has not. SolidWorks Electrical 3D and CircuitWorks help bridge this gap, as electrical data can be linked to the mechanical environment, allowing for faster verification of how cables, components and control cabinets fit into the actual design. For teamwork, it is also important to manage not only the schematics themselves, but also file versions, access rights and approval statuses, so SolidWorks PDM is a logical addition to this process. This reduces documentation chaos and helps the team work with up-to-date data without unnecessary manual checks.

Give the team back the hours lost to routine tasks

Time is the only resource a team cannot recover once lost. If engineers spend their days manually updating numbering, specifications, reports and file versions, the company is effectively paying not for design work, but for technical routine tasks. Outdated ECAD may seem familiar, but behind this familiarity often lie hours that could be spent on development, testing solutions and launching projects faster. Before switching to automation, it is worth taking an honest look at what exactly is taking up your team’s time:

  1. Manually updating documentation again after every change.
  2. Checking schematics, BOMs, cable tables and reports separately.
  3. Correcting errors after copying old schematics.
  4. Coordinating changes between electricians and mechanics via emails and files.
  5. Searching for the latest version of the project amongst several copies.
  6. Time spent on tasks that do not add engineering value.

Every day spent working in outdated ECAD software is real money wasted on non-value-adding tasks. SolidWorks Electrical helps give those hours back to your team through automation, linked data and faster documentation generation. To assess how the solution can help with your tasks, sign up for a SolidWorks Electrical demo at GEO-MENTOR and see exactly where you can reduce time wastage in your process.

FAQ

  1. How does SolidWorks Electrical differ from traditional ECAD?

SolidWorks Electrical is more than just a tool for drawing schematics. It utilises linked project data, component libraries, automated reports and integration with a 3D environment. This enables the team to update documentation more quickly, reduce the number of manual edits and better synchronise the electrical and mechanical parts of the project.

  1. Is SolidWorks Electrical suitable for large industrial projects?

Yes, the solution is ideal for teams working on complex electrical systems, control cabinets, manufacturing equipment, machinery, and infrastructure and industrial facilities. It is most effective where there are many components, circuit diagram pages, documentation versions and inter-departmental approvals.

  1. How quickly can you assess the ROI from ECAD automation?

An initial assessment can be made even before implementation. Simply calculate how many hours the team spends manually updating schematics, BOMs, cable tables and checking documentation. Then multiply this time by the number of engineers and the hourly rate. This reveals the true cost of traditional ECAD.